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Filling Machine

Filling and Capping Machine with servo motor and high speed production

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  • PRODUCT DETAIL

Today i want to write the introduction of the production process of the filling and capping machine.According to different materials, the process is not only the same, the following are some work processes for  reference .

(1)After the container is cleaned by the bottle washing machine, it enters the bottle washing machine for inversion and washing.(2)The rinsed containers are dried or sterilized due to different product requirements. (For different industries)(3)The processed container reaches the spot which is under the filling head for quantitative filling. (The filling methods are different according to the different materials. Conventional liquid materials are filled with direct current, paste materials are filled with pressure, and powders are metered with screw type. Granules are measured by measuring cup. Gas-containing materials are filled with negative pressure.)(4)The filled material is capped by a capping machine. (According to the different caps, vacuum capping can also be used, or direct capping or other capping methods)(5)The products after capping are handled differently due to the subsequent process. Generally, labels or sleeves are required.(6)The last is the identification equipment of the production date or batch number of the product.(7)Finished product can be output.

This filling and capping machine combines the three functions of washing, filling and capping into one machine line, and realizes automatic filling in the whole process. The water bottle filling and capping machine is suitable for filling mineral water and pure water in polyester bottles and plastic bottles. The adjustment of the applicable bottle shape of each part is realized by the rotation of the handle, which is easy and convenient. The filling method of the bottle filling and capping machine adopts a new type of micro-pressure filling, which makes the filling speed faster and more stable. This machine adopts advanced OMRON programmable logic controller (PLC) to control the automatic operation of the machine, and the bottle feeding chain adopts frequency converter to regulate the speed, which cooperates with the host frequency converter to make the bottle feeding operation more stable and reliable. Photoelectricity can detect the running status of each component, so it has a high degree of automation and is easy to operate. The bottle washing adopts four independently controlled double (single) row high-pressure injection systems, the disinfectant is used in circulation, and the rinsing liquid is discharged in a variety of options.

If you want to know more about the filling and capping machine,please leave a message for us. We will contact with you immediately.Thanks for reading.

Pictures of the machine and detail parts

filling and capping machine 01
filling and capping machine 02

Advantages of the Filling Machine Line

Advantages of the Filling Machine Line 01

1.The cylinder of the machine has very high quality which equip with stable and sensitive high-quality performance.About the filling nozzles,we use high-precision label sensor for more precise marking.

Advantages of the Filling Machine Line 02

The electrical structure has accurate,reasonable and beautiful wireless convenient maintenance.

Filling Machine features:

Application Picture

filling and capping machine application
  1. The mineral water production line use direct connection technology between air conveyor and in-feeding star-wheel to substitute in-feeding screw and conveyor to ease the process of bottle-size-changing.
  2. Neck-hanging technology is applied in bottle transportation of the automatic water filling machine. Instead of traditional star-wheel, we use neck-hanging gripper to make bottle-size-changing easily , without equipment height adjustment ,only arch board and star-wheel such little nylon parts need to be changed.
  3. Specially-designed rinsing grippers which are made of stainless steel are firm and endurable, with no contact to screw part of the bottle to prevent second pollution in this automatic water filling machine.
  4. Rapid gravity filling valve with high flow makes filling faster with accurate liquid level and without any liquid loss.

5. Splint of star-wheel using twist descending way to simplify the process of bottle-size-changing.

Filling Machine Line video

Description about Honey Filling Machine

MODELYIELD(BPH)INSTALLED CAPACITY(KW)OVERALL DIMENSIONWEIGHT(KG)
8-8-32000-25003.13KW2400*1670*23502500
12-12-43000-35003.84KW2470*1970*23503000
18-18-65000-60003.84KW2865*2170*23504000
24-24-88000-100005.6KW3700*2570*23505000
32-32-1012000-140006.3KW3800*2950*24006000
40-40-1216000-170007.3KW4500*3400*24007000

Our company

team
Factory
Quality inspection

Shean ( Cangzhou) Corp Ltd which has more than 20years, the company is growing up time by time in research and design, quality and production, sales and after sale service. Our machineries are sold to more than 50 countries and over cross domestic.

We specialize in producing beverage, paste, beer, oil, milk, Bird’s nest

 filling-packing equipments ,water treatment equipments. Aseptic carton packaging machine, manual liquid filling machine.  The quality already pass drinkable standard.

At present we produce: production lines for mineral water, pure water, fruit juice,tea drink,milk drink and carbonated drink with capacity  1000-20000bottles/hour; production lines for vinegar, soy sauce and wine 1000-20000bottles/hour; 3-5 gallon barreled water with capacity 60-1200 barrels per hour and water treatment plants 1-30 ton/hour;  Aseptic carton packing  machine 2400ctn/h, 3500ctn/h. We provide separate machinery or turnkey project.

Our products pass quality inspection executed by Bureau of Quality and Technical Supervision every year. We pass Italy CE inspection in 2011.

We have full-time development and design engineer team, we absorb technologies from Germany, Japan, France, Italy, Switzerland, combined with international technologies to develop high starting point and advanced technology filling equipments, degree of automation to achieve the advanced level.

We own 3700 square meters modern factory in accordance with ISO9001: 2000 certification system standards with all kinds of advanced processing equipment and testing equipment, experienced technicians, scientific and strict management, all constitute SHEAN excellence in product manufacturing system, which provides the professional protection for  SHEAN product quality.

Automatic Filling Machine Packing & Shipping

Machine Packaging and Shipping

Our products are packed in wooden boxes. We will check that if the machine can run before it is sent out. When you receive the goods, please open the package to check out if the goods are in good condition before the courier. If the boxes are damaged or other situations happen, you can contact us anytime.

Our customers’ Reviews

Customer comments

This is one of my previous customers who bought a sealing machine, but some accessories were lost due to the installation problem of the workers during use. The first time the customer told me, I helped the customer re-issue the accessories he needed. Solved his problem as quickly as possible, allowing him to continue to produce smoothly, so he is very grateful to me.As we always said,we are not just a machine manufacturer and seller,we are also your friends to help you solve all the technical problem and help you with your production problem.

we make machines more than 10 years and services 1000+ big and small factories and get many repeat orders. in 2019-2021, 2 years,we export 1500sets to only 2 customers. This is big honor to get user’s trust. All the customers  feel machine quality is good,efficiency is good and maintenance is easy, so they like to give repeat machine orders. Even some one recommend his friend to us.